Distillation Separation Device

Distillation Separation Device is a key device that separates mixtures based on boiling point differences. Simple distillation equipment is mainly composed of a distillation tower, a reboiler, a condenser, a feed tank, and a pump. The plates or fillers in the distillation tower promote full contact between gas and liquid; the reboiler heats the liquid to vaporize it, providing rising vapor for distillation; the condenser cools and liquefies the vapor at the top of the tower.

1. Heating and evaporation: The mixed liquid to be separated is sent into the distillation equipment and heated to boiling point in the reboiler, so that the low-boiling-point components are vaporized first, forming vapor rising.
2. Gas-liquid mass transfer: The vapor rises in the distillation tower and fully contacts the descending liquid on the tower plate or filler surface to achieve heat and mass transfer, and the high-boiling-point components are partially condensed, and the low-boiling-point components are further vaporized.
3. Condensation and collection: The vapor at the top of the tower enters the condenser, is cooled and liquefied, and is collected as distillate; the unvaporized high-boiling-point components flow out from the bottom of the tower to complete the separation.

1. High-purity separation: The number of theoretical plates can reach 100+, and the separation purity is ≥99.9%.
2. Energy-saving design: Thermal coupling technology reduces energy consumption by 30%, and MVR heat pump integration is optional.
3. Corrosion-resistant structure: The material can be selected from 316L/titanium/Hastelloy, resistant to acid, alkali and organic solvents.
4. Intelligent control: The DCS system adjusts the reflux ratio, temperature and pressure in real time.
5. Modular assembly: The tower section is flange-connected for easy transportation and installation. 

Tower tray: high-efficiency float valve/oblique hole tray, mass transfer efficiency increased by 20%.
Packing: structured packing (Mellapak/Sulzer) or random packing.
Reboiler: thermal siphon/forced circulation, heat source can be steam/thermal oil.
Condenser: shell and tube/plate, supports full condensation/partial condensation process.

ASME BPVC Section VIII (pressure vessel standard)
PED 2014/68/EU (EU certification)
GB/T 150 (Chinese pressure vessel standard)
ATEX (explosion-proof option)

Hot Tags: distillation separation device, China distillation separation device manufacturers, suppliers, factory, efficient distillation unit, glass distillation unit, portable distillation unit, Laboratory Molecular Distillation System, Laboratory Distillation Equipment, Pilot Plant Thin Film Evaporator