3KL PU Reaction Kettle
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3KL PU Reaction Kettle

3KL PU Reaction Kettle is a high-efficiency stainless steel chemical reactor for chemical, pharmaceutical, new energy and food industries. This versatile high pressure stirred reactor features a double-jacket structure and anti-corrosion build, supporting multi-process operation and stable long-term industrial production.
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Description

Technical Parameters

3KL PU Reaction Kettle is a versatile stainless steel chemical reactor for chemical, pharmaceutical, new energy and food industries. As a high-performance high pressure stirred reactor, it supports heating, cooling, evaporation and variable-speed mixing for diverse industrial processes. This industrial reaction kettle consists of a kettle body, double jacket, stirring system, transmission and shaft seal unit. Made of premium anti-corrosion materials, it resists organic acids, inorganic acids and solvents, delivering stable long-term production operation.

 

Core Features

 

 

1. Strong Pressure & Corrosion Resistance

This stirred tank reactor supports multiple material options including 316L stainless steel, pure titanium and Hastelloy. It works well under high pressure and high temperature, and resists acid and alkali corrosion effectively. It avoids material contamination and lasts longer, making the chemical synthesis reactor suitable for tough production conditions.

2. Accurate & Stable Temperature Control

Built with dual jacket and coil heat exchange structures, this double jacketed reactor supports electric, steam and thermal oil heating methods. It keeps temperature steady with an accuracy of ±1℃, which stabilizes synthesis and crystallization processes and guarantees uniform product quality.

3. Efficient & Uniform Stirring Performance

This high performance reactor features 0-1000rpm adjustable frequency stirring. Users can choose anchor or turbine impellers for different materials, reaching over 95% mixing uniformity. It greatly improves efficiency for material dispersion, emulsification and batch chemical reactions.

4. Zero Leakage & Explosion-Proof Safety

Fitted with magnetic drive or mechanical sealing parts, this pressure reaction vessel achieves complete zero leakage. With a full explosion-proof design, it ensures safe operation when processing flammable and explosive chemical materials.

5. Smart PLC Automatic Operation

This smart industrial stirred tank adopts a professional PLC system. It monitors temperature, pressure, pH value and stirring speed in real time. It supports automatic adjustment, fault alerts and data recording, simplifying operation and cutting down manual errors and maintenance costs.

 

3KL

 

Production Process

 

 

1. Material Preparation

We adopt qualified carbon steel, stainless steel and alloy materials to manufacture standard chemical reaction kettle. All materials and accessories are strictly inspected to meet international manufacturing standards.

2. Precision Component Processing

stainless steel reactor components are processed via professional rolling, welding and seamless forming. Stirring shafts, flanges and core parts are precisely machined to ensure high accuracy and stable assembly.

3. Standardized Whole-machine Assembly

The jacket and kettle body are integrally welded and sealed. Stirring and transmission systems are precisely calibrated for stable operation. Standard shaft seal installation guarantees long-term zero-leakage performance of the high pressure reactor.

4. Comprehensive Inspection and Commissioning

All welds of the industrial chemical reactor pass non-destructive testing, tightness and pressure resistance tests. Key parameters are fully debugged to ensure stable and qualified performance for mass production.

 

Typical Application Fields

 

 

1. Chemical Synthesis: The jacketed reaction kettle is suitable for polymerization, catalytic hydrogenation, esterification and fine chemical synthesis.

2. Pharmaceutical Production: Applied in API synthesis, crystallization, purification and sterile pharmaceutical processing.

3. New Energy Materials: Used for lithium battery material preparation and hydrogenation catalyst production.

4. Food Industry: Ideal for flavor emulsification, fermentation and food ingredient homogenization.

 

Technical-team

 

product-850-900

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