Distillation Separation Systems
Description
Technical Parameters
Distillation Separation Systems is the core equipment for separating liquid mixtures based on boiling point differences. It consists of a distillation tower, a reboiler, a condenser, etc. The tower is equipped with plates or fillers to enhance gas-liquid mass transfer. Fractional Distillation Equipment covers a variety of types, such as fractionation systems that can handle components with similar boiling points, and vacuum distillation systems that can reduce boiling points and are suitable for heat-sensitive materials. It is widely used in petrochemical refining, food concentration, pharmaceutical purification and other fields.
Core features
1. Multi-process integration – supports multiple modes such as atmospheric pressure/reduced pressure/azeotropic/extractive distillation.
2. Leading energy efficiency – heat pump distillation technology saves 40%+ energy, and heat recovery rate ≥85%.
3. Fully automatic control – DCS system optimizes parameters in real time, and AI algorithm predicts component changes.
4. Modular design – tower/heat exchanger/tank module quick installation and docking, shortening construction period by 50%.
5. Extreme working condition adaptation – optional materials include 316L/titanium/nickel-based alloy, resistant to -200℃~600℃.

Typical applications
1. Petrochemicals – ethylene/propylene separation, aromatics purification
2. Biomedicine – chiral drug separation, solvent recovery
3. New energy – lithium battery electrolyte purification, hydrogen energy carrier removal
4. Environmental protection – waste organic solvent regeneration, VOCs resource utilization
System composition
• Separation tower: high-efficiency structured packing tower/multi-overflow tray tower.
• Heat exchange system: falling film reboiler + multi-pass condenser.
• Intelligent control unit: component online analyzer + adaptive reflux regulation.
• Safety system: overpressure relief, nitrogen protection, SIS interlock.
why choose us
1. Strong technical strength: 15 years of focus on the field of evaporation and crystallization, with more than 50 core technology patents.
2. Significant energy-saving effect: the energy consumption of the independently developed MVR system is reduced by more than 60%.
3. Durable equipment: Made of high-quality materials such as titanium alloy and Hastelloy.
4. Intelligent control system: Equipped with an Internet of Things remote monitoring platform to achieve intelligent management.
5. Global project experience: products are exported to more than 30 countries and regions.
6. Quick service response: Provide 24-hour professional technical support.
7. Complete solution: Full service from laboratory trials to industrial production.
8. Cost-effectiveness advantage: Large-scale production brings a cost advantage of 15-20%.
9. Strict quality control: 36 precision testing processes are implemented.


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