Wiped Film Vacuum Distillation

Wiped Film Vacuum Distillation – Revolutionizing the Distillation Process

If you are looking for a high-quality distillation system, then the wiped film vacuum distillation system is just what you need. It is one of the most efficient and advanced distillation systems available in the market today.

The wiped film vacuum distillation system is designed to separate heat-sensitive and volatile mixtures. Its unique design minimizes the residence time of the product, which helps to prevent thermal degradation and oxidation.

The system comprises a thin-film evaporator, a feed pump, a vapor-liquid separator, and a condenser. The feed material is heated and fed into the evaporator, where it is evenly distributed on the inner surface of the evaporator's cylindrical wall. The high-speed rotor, also called the 'wiper,' rotates at a high speed and spreads the feed material into a thin film. The vacuum inside the system reduces the boiling point of the feed material, which causes the material to evaporate rapidly. The vapor thus formed is carried away from the evaporator and into the condenser, where it is condensed and collected.

The unique features of the wiped film vacuum distillation system make it an ideal choice for a wide range of applications, including essential oil extraction, distillation of cannabinoids such as THC and CBD, and molecular distillation of high-boiling-point compounds. Here are some of the most noteworthy aspects of the wiped film vacuum distillation system that make it stand out from other distillation systems.

High Efficiency

The wiped film vacuum distillation system is highly efficient due to its design. The system has a very short residence time, which means that the material spends very little time within the evaporator. This minimizes the chances of thermal degradation and oxidation of the product. Thus, the product obtained from the wiped film vacuum distillation system is of high quality and purity.

Minimal Energy Consumption

The wiped film vacuum distillation system requires minimal energy consumption to operate. Its design allows for the use of lower temperatures and vacuum conditions, which reduces the need for energy while ensuring higher productivity. In addition, the system can be operated without water, which reduces the water consumption and makes it an eco-friendly option.

Ease of Operation

The wiped film vacuum distillation system is easy to operate, and it requires minimal maintenance. The system is designed to prevent fouling and ensures smooth and stable operation. It has a small footprint and can be easily relocated, making it highly versatile and adaptable to different applications.

High Yield

The wiped film vacuum distillation system is known for its high yield. Its unique design ensures that no material is left behind, and the recovery rates are high. This makes it an ideal choice for high-value products, such as essential oils and pharmaceutical products.

Scalability

The wiped film vacuum distillation system is highly scalable and can be customized to meet the specific needs of different applications. Whether you are looking for a small-scale or large-scale system, the wiped film vacuum distillation system can be tailored to meet your requirements.

Conclusion

In summary, the wiped film vacuum distillation system is a highly efficient, low-energy-consuming, and easy-to-operate technology. Its unique design ensures high-quality products with minimal thermal degradation and oxidation. It is an ideal choice for a wide range of applications, including essential oil extraction, cannabinoid distillation, and molecular distillation of high-boiling-point compounds. Contact us today to learn how our wiped film vacuum distillation system can benefit your business.

Introduction

The glass reactor is designed for double glazing.The inner layer is placed in the reaction material and can be stirred.Different sources of cold and heat(freezing solution,hot water or hot oil) can be used between the layers.Under constant temperature conditions,the sealed glass reactor can be stirred under normal or negative pressure conditions,and the reaction solution can be refluxed and distilled.It is the ideal test and production facility for the synthesis of modern fine chemicals,pharmaceuticals and new materials.

Advantage

(1) High evaporation efficiency,reduced retention time,and minimal time delay.

(2) Molecular distillation is made of borosilicate glass 3.3 and PTFE and has excellent corrosion resistance.

(3) High-precision distillation barrels allow the liquid to form a complete and uniform film surface when heated.Smooth inner surface to avoid sticking and scaling.

(4) A doctor blade model and a self-cleaning roller model film forming system are available.

(5) The wine barrels are available in glass and stainless steel.

(6) The magnetic drive separates the film forming system from the motor.The entire system performs a complete seal.The minimum vacuum is 0.001 mba.

Application

1.Thermal separation of heat sensitive compounds.

2.Purification of organic synthetic materials.

3.Isolation of the active ingredient from the biological extraction solution.

4.Recycling of industrial waste.

5.Remove toxic substances from the food industry.

6.Decolorization of organic compounds and elimination of unusual odors.

7.High-precision removal of residual solvents in chemical compounds.

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