Thin Film Distillation

The thin film evaporator is a special liquid-liquid separation technology.Under high vacuum,the average free path of the vapor molecules is greater than the distance between the evaporation surface and the condensation surface,so that the evaporation rate of each component in the liquid can be utilized.The difference is the separation of the liquid mixture.

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Description

Technical Parameters

Thin Film Distillation - The Innovative Solution for High-Purity Distillation

Thin Film Distillation, also known as Molecular Distillation, is one of the most advanced and efficient distillation methods that emerged in recent years. With its excellent performance in separating complex mixtures, it becomes an essential tool in chemical, pharmaceutical, and food processing industries. As a leading manufacturer of Thin Film Distillation equipment in China, we are proud to present our top-notch products to merchants worldwide.

What is Thin Film Distillation?

Thin Film Distillation is a type of distillation method that involves the creation of a thin film of the liquid mixture and its rapid evaporation under vacuum conditions. Due to the thin layer and the reduced pressure, the molecules of the mixture can evaporate more easily, allowing for the separate collection of the components based on their different boiling points. This process can achieve high purity and yield and is especially suitable for heat-sensitive, high-molecular-weight, and viscous liquids.

What are the Advantages of Thin Film Distillation?

High Purity - Thin Film Distillation can achieve high purity by minimizing the time and temperature the product is exposed to. This means that it can separate the most volatile and heat-sensitive components, resulting in a final product with excellent chemical and physical properties.

Fast Distillation Rate - Thin Film Distillation uses a thin layer of the mixture, which increases the surface area for evaporation and reduces the distance for the vapor to reach the condenser. With this design, the distillation rate can be dramatically improved, leading to a higher production efficiency.

Reduced Energy Consumption - Thin Film Distillation usually operates at lower temperatures and under reduced pressure, leading to less energy consumption compared to traditional distillation methods. This not only saves energy but also reduces operating costs and carbon emissions.

Easy Maintenance - Our Thin Film Distillation equipment is designed with an easy-to-clean structure, which reduces the risk of contamination and simplifies the maintenance procedures. We also provide excellent after-sales service to ensure the efficient operation of the equipment.

What are the Applications of Thin Film Distillation?

Thin Film Distillation can be applied to a wide range of industries, including:

Pharmaceuticals - Thin Film Distillation is commonly used in the production of high-purity chemicals and pharmaceuticals, especially for heat-sensitive or high-molecular-weight compounds. It can yield products with consistent quality and minimal impurities, which is essential for drug development and manufacturing.

Food Processing - Thin Film Distillation can be used for the production of highly pure essential oils, flavors, and fragrances, which are widely used in the food and beverage industry. It can also be used to concentrate heat-sensitive vitamins and other nutrients.

Chemicals - Thin Film Distillation is widely used in the chemical industry for the separation and purification of high-boiling point solvents, polymers, and other complex mixtures. It can achieve high efficiency and minimize cross-contamination, which is essential for high-value products.

Conclusion

As a leading manufacturer of Thin Film Distillation equipment, we are committed to providing our customers with the most advanced and efficient products. Our Thin Film Distillation equipment is designed with the latest technology and excellent quality control, ensuring the highest level of performance and reliability. As a China-based manufacturer, we are proud to offer our customers competitive prices and fast delivery. If you are looking for a reliable and innovative solution for your distillation needs, please feel free to contact us for more information.

Introduction

Application range

Fine chemicals:such as aromatic oil purification.Purification of high polymer intermediates.Extraction of lanolin;

In the field of medicine:such as extraction of natural vitamin AE,etc.to prepare amino acid and glucose derivatives;

Food industry:such as refined fish oil.Acid deacidification.Refined high carbon alcohol.Separation of mixed fats;

Other areas:oil industry,daily chemistry,environmental protection.

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Principal character

1.Operating at a temperature far below the boiling point of the material,and the material residence time is short; facilitating the separation of high boiling point,heat sensitive and easy oxide materials;

2.Effectively removing substances in liquids such as organic solvents,odors,etc.,is a very effective method for solvent removal after solvent extraction;

3.The product may be selectively evaporated to remove other impurities,and two or more substances may be separated at the same time by multi-stage separation;

4.The distillation vacuum is high,the vacuum degree can reach below 0.1pa,and the inside can obtain a very high degree of vacuum.Usually,molecular distillation operates at a very low pressure,so the material is not easily oxidized and damaged;

5.The distillate film is thin,the heat transfer efficiency is high,and the film thickness is less than 0.5 mm;

6.The degree of separation is higher,and molecular distillation can separate substances that are not easily separated;

7.There is no boiling bubbling phenomenon.Molecular distillation is the free evaporation on the surface of the liquid layer.Under low pressure,there is no dissolved air in the liquid,so the whole liquid cannot be boiled during the distillation process,and there is no bubbling phenomenon;

8.Physical separation method,non-toxic,harmless,non-polluting,no residue,can obtain pure and safe products;

9.The scraper system has extremely high corrosion resistance;

10.The feed tank can be optionally pre-heated,and the preheating temperature can be adjusted;

11.Each interface is airtight

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