Molecular Distillation Process

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Description

Technical Parameters

When it comes to molecular distillation processes, few names come up that offer better solutions than our company. With years of experience in manufacturing and providing high-quality equipment, we are your go-to source for molecular distillation processes.

Our molecular distillation process is a state-of-the-art technology that separates, purifies and concentrates various essential oils, which are vital building blocks for many industries, including cosmetics, pharmaceuticals, and food companies. One of the key advantages of our molecular distillation process is that it offers high efficiency, low energy consumption, and easy-to-use process automation.

We take pride in providing a unique and exceptional product that offers many benefits over traditional distillation processes. Here’s what sets our molecular distillation process apart from the rest:

1. Advanced Technology

Our molecular distillation process uses advanced technology, which offers a higher degree of separation and purification compared to traditional distillation. Unlike conventional distillation processes, our molecular distillation process doesn't use high temperature and vacuum conditions, but rather low-temperature, high vacuum conditions to protect the heat-sensitive compounds.

2. High-Quality Output

Our molecular distillation process ensures that the end-products generated are of high quality, free from impurities or contaminants, and have a longer shelf life. By reducing the boiling point of the essential oils, our molecular distillation process helps eliminate any undesirable flavor or aroma byproducts, leaving only the essential oil. This results in higher quality and more concentrated essential oils, which are critical in many industries.

3. Energy Efficient

Our molecular distillation process uses less energy compared to traditional distillation, resulting in energy savings and lower operating costs. Traditional distillation methods typically require high temperatures and pressures that require more energy to heat and cool the equipment, relying on a considerable amount of energy in the process. Our molecular distillation process makes use of much less electricity, making it a perfect choice for businesses that prioritize energy-efficient technologies to reduce their carbon footprint.

4. Easy-to-use Process Automation

Our molecular distillation process promotes easy operation and comfort to the user. Our user-friendly interface with simple touch controls allows for efficient operation and quick process adjustments by staff with minimal training. With our easy-to-use control system, you have full control over the operation and parameters of the process, ensuring that your essential oils are harvested efficiently and according to your specifications.

5. High Scale

We offer a range of different sizes of molecular distillation equipment, making our products ideal for businesses of all sizes. Whether you’re a small start-up company, a mid-sized business, or a large corporation, we have the right-sized molecular distillation equipment to suit your needs. Our range of different-sized equipment allows us to serve everyone, whether they require a few liters or a few hundred liters of oil production.

Conclusion:

Our molecular distillation process is an excellent solution for any business requiring high-quality, pure, and concentrated essential oils. With its high efficiency, low energy consumption, and easy-to-use process automation, it is an excellent choice for businesses looking to be energy-efficient in their operations. Our products are suitable for any size of business and are perfect for anyone looking to make their processes more sustainable. Contact us today, and we will be happy to discuss your unique needs and help you choose the best molecular distillation process for your business.

Introduction

Molecular Distillation Process is a distillation method operated under high vacuum.At this time,the average free path of vapor molecules is larger than the distance between the evaporation surface and the condensation surface.Thus,the liquid mixture can be separated by using the difference of evaporation rate of each component in the feed liquid.

Process

Short path distillers are also suitable for molecular distillation.The molecular stream flows directly from the heating surface to the condenser surface.

1.The diffusion of molecules from the liquid body to the evaporation surface

Generally,the diffusion rate in the liquid phase is the main factor controlling the rate of molecular distillation,so the thickness of the liquid layer should be reduced as much as possible and the flow of the liquid layer should be strengthened.

2.Free evaporation of molecules on the surface of the liquid layer

The evaporation rate increases with the increase of temperature,but the separation factor sometimes decreases with the increase of temperature.Therefore,the economical and reasonable distillation temperature should be selected on the premise of the thermal stability of the material to be processed.

3.The molecules fly from the evaporation surface to the condensation surface

During the evaporation of vapor molecules from the evaporation surface toward the condensation surface,they may collide with each other or with air molecules remaining between the two sides.Since the evaporation molecules are much heavier than the air molecules and mostly have the same direction of motion,their own collisions have little effect on the direction of flight and the rate of evaporation.The residual gas molecules have a chaotic thermal motion between the two sides,so the number of residual gas molecules is the main factor affecting the direction of flight and the evaporation rate.

4.The molecules condense on the condensation surface

As long as there is enough temperature difference between the hot and cold sides(generally 70~100 °C),the form of the condensing surface is reasonable and smooth,it is considered that the condensation step can be completed in an instant,so it is very important to choose a reasonable condenser form.

Experience and markets

Our factory has more than 12years working experiences on researching and selling.Products are well sailed all over the world,got many compliments from customers.

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