Extraction Pilot Plant

The Extraction Pilot Plant is a core device that connects laboratory R&D with industrial production. It's compatible with multiple processes, including solvent extraction, supercritical extraction, and solid-phase extraction, accurately simulating industrial extraction scenarios.
The Solvent Extraction Pilot Plant features a modular design with flexible capacity. Equipped with intelligent temperature control, flow monitoring, and automated control systems, it enables real-time adjustment of key parameters such as extraction temperature, pressure, and time, ensuring stable and reliable experimental data.
The Multifunctional Extraction Pilot Plant, constructed of 316L stainless steel or special alloys, is acid- and alkali-resistant and corrosion-resistant. Suitable for applications in the food, pharmaceutical, chemical, and environmental protection sectors, it can be used for pilot-scale verification of plant active ingredient extraction, separation of active ingredients in traditional Chinese medicine, and removal of pollutants from industrial wastewater. This helps companies shorten R&D cycles and reduce the risks of industrial production.

A complete Liquid-Liquid Extractor (LLE) Pilot Plant is a modular system that integrates core processes, controls, and safety features.

• Modular design: Each unit can be flexibly combined. Core materials are selected as needed, and processing capacity can be customized, ranging from a few liters per hour to hundreds of liters per hour.
• Core Process Units:
  Mixing Unit: Mechanical agitation or static mixers ensure effective contact and mass transfer between the two phases.
  Separation Unit: Gravity clarification chambers or centrifugal extractors achieve efficient separation of the two phases.
  Multi-stage countercurrent system: Simulates industrial multi-stage extraction to maximize recovery and purity.
• Intelligent Control and Monitoring: The Pilot Plant Testing for Liquid-Liquid Extraction utilizes PLC and other systems to automatically control and record key parameters such as flow rate, temperature, and pH, ensuring process stability and data traceability.
• Comprehensive Safety: Equipped with explosion-proof motors, safety valves, leak alarms, and emergency stop buttons, the system ensures safe operation, especially in hazardous conditions.

 

• Pharmaceutical Industry: Used for the extraction and purification of active ingredients in antibiotics and natural medicines, as well as the separation of chiral drugs.
• Fine Chemicals: Multifunctional extraction and distillation pilot plants serve the purification and concentration of high-purity intermediates, flavors, and fragrances, as well as the recovery of precious metal catalysts.
• Hydrometallurgy: A classic method for the separation and purification of non-ferrous metals and rare earth elements, also used for the recovery of precious metals from secondary resources.
• Petrochemicals: Used in processes such as lubricant refining, aromatics extraction, and the removal of acidic impurities from oil products.
• Environmental Protection and Nuclear Engineering: Used for the extraction and recovery of valuable or hazardous components from industrial wastewater, as well as in specialized applications such as nuclear fuel reprocessing.

• Investing in an extraction pilot plant can create significant value for companies at a relatively low cost:
• Reducing scale-up risk: Its core value lies in simulating industrial conditions, identifying and resolving scale-up issues early on, and avoiding significant economic losses due to design errors.
• Obtaining critical data: This provides essential and reliable evidence for industrial plant design, including mass transfer efficiency, fluid dynamics data, and optimal process windows.
• Producing qualified samples: These samples can be used for customer certification, market promotion, and downstream R&D, significantly shortening product launch times.
• Optimizing processes and costs: During the scale-up phase, process routes and parameters can be verified and optimized, while production costs can be accurately calculated to achieve cost reduction and efficiency improvement.
• High return on investment: Compared to direct investment in a production line, a pilot plant offers significant advantages: lower investment, shorter cycle time, and more robust decision-making basis, resulting in a high return on investment.

• Company Positioning: KMK is a high-tech enterprise specializing in the research, development, design, and manufacturing of chemical equipment for reaction, distillation, evaporation, and crystallization, providing one-stop services.
• Expert Strength: We have a team of experienced and innovative engineers, and our equipment is widely used in various industries.
• Solutions: As a leading manufacturer, we provide customers with efficient, reliable, and durable fine chemical equipment solutions.
• Equipment and Service Advantages: We have a 200-square-meter laboratory and a variety of small-scale test equipment. We have proven experience, high reliability, and cost-effective equipment. We also provide installation and commissioning services.

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